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Can I install S&S VFI or IST on my 2004 bike?

For model year 2004 Harley-Davidson® began using a serial data bus to communicate information to devices like the Speedometer, Tachometer and Malfunction Indicator Lamp (Check Engine Light).

Basically what this means is that a single wire on the bike has information related to the vehicle speed, engine speed and check engine light status (on or off). The speedometer, tachometer and check engine light monitor this wire to determine what their readings should be.

In previous model years, these devices were controlled by separate wires. In other words, the speedometer used the signal from the vehicle speed sensor to determine how fast the bike was going, the tachometer used the tach signal wire or the negative side of the coil to determine how fast the engine was running and the ECU grounded a wire to turn the check engine light on.

S&S has updated the IST so it is completely compatible with 2004 and up Harley-Davidson motorcycles. S&S is currently working towards having the VFI system compatible with 2004 and up Harley-Davidson motorcycles by the fall of 2006. If you are building a carbureted custom bike, feel free to use any year wiring and components in conjunction with the IST. If you are building a custom bike using the S&S VFI system, please be sure to use pre-2004 wiring and components to avoid any issues.


What should I run for spark plug gap and spark plug brand?
S & S has used the following spark plugs in V2-Style Long Blocks with good results: Autolite 4265, Champion RN12YC, Harley-Davidson 5R6A, and NGK BPR 4ES. In general, same spark plugs work for Shovelheads if equipped with S & S Shovel-Style cylinder heads or 1975-1984 Harley-Davidson cylinder heads designed for long reach plug.

Install spark plugs with gap recommended by ignition manufacturer. Typically, .035-.045" is recommended for electronic ignitions, .022" for points.

What should I set my ignition timing at?

S&S recommends using electronic ignition with adjustable advance curve in Super Stock® and Super Sidewinder Long Blocks. Adjustable curve permits slowing rate of advance to control or eliminate pinging under heavy load or when elevated temperatures or poor quality gasoline are encountered. Install ignition according to manufacturer's instructions. Leave spark plugs out while static timing to ease flywheel rotation.

Flywheels in S&S Big Twin-Style Long Blocks have three timing marks:

( F ) = Front cylinder firing mark, 35 degrees before TDC with vertical line in center of hole.

See caution below.

( R ) = Rear cylinder firing mark, 35° before TDC with dot in center of hole.

( T:F) = Front piston, Top Dead Center with colon (:) in center of hole.

Most fully electronic ignitions are timed at TDC. Points and other ignitions with mechanical advance are timed at front cylinder firing mark. With correct mark centered in timing inspection hole, ignition at full advance will occur 35° before TDC. S&S, however, recommends setting initial timing at 32° BTDC. This can be accomplished by setting the ignition to fire when flywheel mark is leaving timing inspection hole on left side.


High Flow Air Filter Kit
Slip-On Performance Exhaust Systems
power or quiet tour mufflers for maximum performance
97 inch big bore kit

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