Fri Mar 06, 2009 6:41 am by Cotten
I did one at .070" over and it did fine in FL heat pulling a hack, powdercoated even. Probably still running for all I know....
But at that point, I determined that it only had .070" left at the thinnest spot, measured with the simple caliper shown.
Even at .080" over it would have to be stronger than a sleeve, as the boring for the sleeve risks reaching 'daylight'.
The manditory technique for huge overbores is to apply a torqueplate to the base (and head surface on OHVs) for honing the last .0035" of clearance: The spigot will bend inward .003" between the base fasteners, and outward .003" near each fastener, so hold on to your Sunnen carefully!
...Cotten
PS: I need a 13 fin rear cylinder to make a pair...
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- Measuring the thinnest spot over each base fastener
- THINBORE.jpg (81.53 KiB) Viewed 2095 times