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Performance Exhaust for Sportster® Models

Power Tune Sport Performance Exhaust for 2004-Up Sportster® models

Power Tune Sport Exhaust

S&S Cycle's new Power Tune Sport performance exhaust system for Harley-Davidson® Sportster® models features bold drag race styling and is available in chrome finish or a high temp black ceramic coating. End caps and pipes are sold separately so you can mix or match end cap finishes and styles.

Power Tune Sport Dyno chart

The DynoJet® 250i reveals a power gain of over 12 horsepower and 6 ft/lb of torque over stock when the S&S Power Tune Sport and the S&S tuned induction system was installed on this otherwise stock 1200cc Harley-Davison® Sportster®. Where the stock exhaust and intake starts to run out of steam at about 3200 rpm, the S&S Power Tune Sport system just keeps making more torque and horsepower. Add a set of S&S cams and you'd better hold on!

This complete performance exhaust system for 2004-later Harley-Davidson® Sportster® models contains both pipes and mufflers in one stylish package. Long dual pipes feature the S&S spherical port ends for reliable sealing, and are connected by a hidden crossover that ensures a wide, smooth power band without detracting from the looks of the system. Speaking of looks, the whole system is covered by a 21/2" diameter 220° coverage heat shield, and is finished off by CNC machined billet aluminum end caps. Headers and end caps are available in chrome or high-temp lack ceramic finish. Pipes and end caps are sold separately to allow you to put together a system with the look you want. If you change your mind, you can install end caps with a different style or finish.


  • 2004-'14 Harley-Davidson® Sportster® models


  • Bold drag pipe styling
  • Great sound – authoritative rumble
  • 2 1/2" diameter heat shields 220° coverage
  • Increased torque and horsepower
  • Dual pipes with hidden crossover for wide power band
  • Built in bungs for EFI oxygen sensors – plugs included for non-EFI applications
  • Removable baffles – Take 'em out at the track, put 'em back in for the ride home
  • Compatible with forward and mid controls
  • Exhaust port gaskets included


  • Heat shield finishes - Chrome or Black Ceramic
  • End cap finishes - Chrome or Black Ceramic
  • Exhaust pipes and end caps sold separately


Not legal for sale or use on 2004 and 2005 CA pollution controlled motorcycles.

Not legal for sale or use on CA or EPA pollution controlled 2006 883cc Sportster® models. These models where originally equipped with a catalyst exhaust.

Power Tune Sport installed on Sportster®

S&S Power Tune Sport Exhaust Pipe Kits*
For 2004-'14 Harley-Davidson® Sportster® Models

Fitment Heat Shield Finish Part Number
2014 XL Chrome Finish Heat Shields 550-0379
2004-'13 XL 550-0230
2014 XL Black Ceramic Heat Shields 550-0380
2004-'13 XL 550-0231
*Exhaust pipe kits do not include end caps. Purchase end caps separately below to complete the system.

End Caps For S&S Power Tune Sport Exhaust Pipe

End Cap Style Finish Part Number
Sculpted Black Ceramic 550-0208
Chrome 550-0209
Classic Straight Black Ceramic 550-0228
Chrome 550-0229
Kit includes two end caps, mounting hardware, loctite and instruction.


Slip-On Performance Mufflers

Power Tune Sport Exhaust


  • 1986-2014 Harley-Davidson® Sportster® models


  • Best horsepower/dollar ratio

  • Slip-on mufflers maintain linear power curve while delivering excellent low and midrange torque – simplifies fuel system adjustments


S&S Slip-On Performance  Mufflers for Sportster® Models

Application Slash-Down Slash-Side Tapered
2014 Sportser® Models 550-0377 550-0378 550-0376
2004-'13 Sportster® Models 106-5768 550-0272 106-5771
1986-'03 Sportster® Models 106-5767 106-5765